Alarm Annunciator

• Full-fledged Alarm Annunciator Micro Controller based Circuitry
• Available in FOUR 'types',various 'models' with numerous innovative features
• Available in all Sequences of Operation, specified by ISA
• Available in all DC or AC Operating Voltages [using SMPS]

Alarm Annunciator

Optional

  • Facilities to “Select & Set” Annunciator “Operations” :
    [a]. Sequence of Operation,
    [b]. Segregation of ‘Trip/NonTrip’ Audible Alarms and
    [c]. ‘NO / NC’ Operation :
    • Using ‘combinations’ of Push Button Switches … [totally “DIP-Switch-free” ~ Unique facility of ‘Bharani’ Annunciators ]
    • Using ‘DIP’ Switches … [Conventional method] [NOTE : Refer ‘Types’ of Alarm Annunciators & ‘Ordering Information’, to specify choice]
  • Automatic Switching’ to : Red for Trip & Yellow LEDs for NonTrip Windows
  • DC Fail & AC Fail features
  • Serial Communication Interface’ with : ‘MODBUS’ … or …‘SPP’ [‘Bharani’ – Customised Protocol].

Application:

In any process plant or in power generation/distribution system it is usually the practice to have a Centralised Alarm Annunciation system. In such systems, various fault-monitoring Instruments initiates Alarm Annunciators, which in turn announces the occurrence of fault as per predetermined sequence of operation, to alert and to activate remedial action by the Control-Room personnel.

Salient Features
  • Most advanced Micro Controller ‘Single-Chip’ ‘Embedded System’,with Unique facility of ‘Bharani’ Annunciators constantly assures & ascertains the User ‘Healthiness’ of all Circuits in Annunciator Unit.
  • ‘Status Indicators’ provided.
  • All Sequences of Operation specified by : ‘Instrument Society of America’ [ISA] are provided
  • In built Push Button Switches provided as a Standard feature
  • ‘Universal Operating Voltage’ : Annunciator Unit is provided with ‘Switched-Mode Power Supply’ [SMPS] and hence capable of operating in either DC or AC Volts.
  • FOUR ‘Types’ of annunciation with rarirus ‘Models’, grouped Sequence of Operation-wise
  • “Individual Windows” with “Snap-Fit Window Frames”
  • SEVEN different ‘Individual Window’ Sizes
  • Following are site selectable sequence of operation, Top/NonTrip seqregation of Audible Alarm & NO/NC type Field contacts
  • Technical Specifications
  • Types
  • Sequence + Models
  • Calculation S/W
  • Optional Features
  • Test

Technical Specifications :

Operating Voltage

  • ‘Universal-1’     : 110  to  230 Volts, DC or AC.    … [SMPS]
  • ‘Universal-2’     : 30  to  110 Volts, AC/DC.     … [SMPS]
  • ‘Specific’ Volt   : 220, 110, 50, 30, 24, DC or AC.

General Tolerance = ± 20%

Burden

Power Consumption : Unit consumes a maximum of 0.5 Watt per Window [average], @ 220 VDC.

Insulation Test

2 KV AC [RMS] for 1 Minute [or] 2.5 KV AC [RMS] for 1 Second, Applied between Earth & All Terminals of Annunciator Unit, [as per IS 3231 : 1965, Clause No. 10.5], as a ‘Routine Test’.

Window Illumination

Super/Ultra Bright LEDs [Light Emitting Diodes] are provided for Window Illumination
[Normal Life of LEDs = More than 108 Hours of Continuous Illumination]

Flash Rates

  • ‘Flash’         = 100 flashes per minute.
  • ‘Slow Flash’             = 050 flashes per minute.
  • ‘Fast Flash’ = 180 flashes per minute.

General Tolerance = ± 20%

Initiating [Field] Contacts

  • Annunciator Unit responds to both : Normally-Open  [NO] … or …  Normally-Closed [NC] type Field Initiating Contacts, both Fleeting & Persistent.
  • “Push Button ‘combination’ Selection” facility [for ‘Types C & D’] … or … “DIP Switches” [for ‘Types A & B’] are provided to Select & Set Window-wise response to NO or NC type Field Contacts.
  • Initiation shall ONLY be from Potential-free dry Contacts of Relays, Microswitches, etc..
  • Minimum initiation time for ‘Fleeting-Faults’ = 15 milliSec (Default). … [alterable, when specified]
  • Input [Field] Interrogation Voltage [provided by the Annunciator Unit] = + 12 VDC.
  • Opto-Isolation and Transient Suppression Circuits for Field Contacts provided, for full & complete High-Noise isolation & galvanic isolation to other circuits inside Annunciator.

Push Button Commands

  • Push Buttons Switches for Commands : ‘ACCEPT’, ‘RESET’, ‘Function TEST’, Lamp TEST’ & ‘MUTE’, are provided on the front of Annunciator, as a Standard feature.
  • In addition, Terminals are provided, at the rear of the Unit, for connecting Push Buttons externally, in case remote operations of the above Annunciator functions are to be carried out.
  • The Push Buttons externally connected shall be Potential-free & Normally-Open type.

Bell/ Buzzer/ Hooter

  • For Trip/ NonTrip/Ringback Audible Alarms : Not in scope of supply [not included on the Unit]
  • To be connected by User externally to respective Terminals provided at rear-plate of the Unit.

Visual
Output
Signal

  • ‘Types A & C’ :
  • Automatic ‘switching’ to : Red LEDs for ‘Trip’ & Yellow LEDs for ‘NonTrip’ Windows, when Trip/NonTrip Segregation of Audible Alarm are “Selected & Set”.
  • ‘White’ colour Labels & ‘Transparent’ Acrylic lens provided for all above Back-lit Windows [Default].
  • ‘Red’ & ‘Transparent’ Acrylic lens provided resp’ly for ‘visual’ segregation [Trip/NonTrip], if specified.
  • ‘Types B & D’ :  … [NOTE : ‘Type B’ = ‘Default’]
  • Red / Yellow LEDs [with ‘Jumper’ Selection] for all Windows, to enable User to ‘Manually’ Jumper-Select colour of LED required. [since, Automatic ‘switching’ ~ NOT PROVIDED]
  • ‘White’ colour Labels & ‘Transparent’ Acrylic lens provided for all above Back-lit Windows [Default].
  • ‘Red’ & ‘Transparent’ Acrylic lens provided resp’ly for ‘visual’ segregation [Trip/NonTrip], if specified.
  • ‘Photo-Negative’ Film for ‘Trip’ Windows & ‘Photo-Positive’ Film for ‘NonTrip’ Windows can be provided for ‘visual’ segregation, if specified.
  • Inscriptions on Window Labels shall be provided by us, as per list provided by you.

Audible
Output
Signal

Following Potential-free ‘NO’ Contacts provided, for purposes listed below :

  • ONE pair of ‘Trip’ Alarm Contact to drive Bell.
  • ONE pair of ‘NonTrip’ Alarm Contact to drive Hooter/Buzzer.
  • ONE pair of ‘Ringback’ Alarm Contact to drive Hooter/Buzzer. [for ‘Ringback’ Sequences ONLY]
  • ONE pair of ‘Special’  Alarm Contact to drive 'DC [or] AC Fail’ Hooter.

[provided ONLY when ‘Optional Feature’ : 'DC [or] AC Fail Annunciation', with ‘Changeover Kit’, is Ordered]

  • “Push Button ‘combination’ Selection” facility [for ‘Types C & D’] … or … “DIP Switches” [for ‘Types A & B’] are provided to Select & Set Window-wise Trip/NonTrip Segregation of Audible Alarms.
  • Contact Rating of Potential-free ‘NO’ Contacts = 5 Amps @ 250V AC/DC [Resistive]

Ambience

Operate Temp = 0° C to 70° C

Storage Temp = -10° C to 90° C

Humidity = Upto 95% RH

Enclosure

Powder-Coated Sheet-Metal Enclosure

‘Types’ of Alarm Annunciators :

  • We offer Alarm Annunciator ~ Micro Controller version, in FOUR ‘Types’, as detailed below.
  • Facilitates User to choose ‘Type’ of Alarm Annunciator best suited for the Application
Type Main Features
“A”
  • DIP Switches to Select & Set : [a]. Sequence [b]. ‘Trip’/NonTrip’ Alarms [c]. ‘NO’ / ‘NC’
  • Automatic ‘switching’ to : Red LEDs for ‘Trip’ & Yellow LEDs for ‘NonTrip’ Windows, when Trip/NonTrip Segregation of Audible Alarm are “Selected & Set”
B
[Default]
  • DIP Switches to Select & Set : [a]. Sequence [b]. ‘Trip’/NonTrip’ Alarms [c]. ‘NO’ / ‘NC’
  • Red / Yellow LEDs [with ‘Jumper’ Selection] for all Windows. [Automatic ‘switching’  NOT PROVIDED]
“C”
  • Push Button Switches to Select & Set : [a]. Sequence [b]. ‘Trip’/NonTrip’ Alarms [c]. ‘NO’ / ‘NC’
  • Automatic ‘switching’ to : Red LEDs for ‘Trip’ & Yellow LEDs for ‘NonTrip’ Windows, when Trip/NonTrip Segregation of Audible Alarm are “Selected & Set”
“D”
  • Push Button Switches to Select & Set : [a]. Sequence [b]. ‘Trip’/NonTrip’ Alarms [c]. ‘NO’ / ‘NC’
  • Red / Yellow LEDs [with ‘Jumper’ Selection] for all Windows. [Automatic ‘switching’  NOT PROVIDED]
 
NOTE:
Above features are COMMON for following :
All “Models” & Sequences of Operation
[Listed on Page 7]
Any Operating Voltage of Annunciator Unit All FIVE Window sizes
 

Sequence of Operation

Bharani’ – Micro Controller version of Alarm Annunciator supports all Sequences of Operation, thoroughly & exhaustively, that are specified by the ‘Instrument Society of America’ [ISA], as listed below :

  Categories of Sequences Bharani ISA Standard

SNo

Category Sequence Type Sequence Designation Sequence Designation

1

     Normal

     Auto RESET

          AR-01

      A-1

2

     Normal

     Manual RESET

          MR-01

      M-1 [Special]

3

     Normal

     Manual RESET

          MR-02

      M-1

4

     Ringback

     Manual RESET

          RBM-01

      R1-12

5

     Ringback

     Manual RESET

          RBM-02

      R1-2A

6

     First-Out [F2]

     Auto RESET

          F2A-1

      F2A-1

7

     First-Out [F2]

     Manual RESET

          F2M-1

      F2M-1

8

     First-Out [F3]

     Auto RESET

          F3A-1

      F3A-1

9

     First-Out [F3]

     Manual RESET

          F3M-1

      F3M-1

 

 

 

 

 

Note :
  1. Features of each Sequence Designation, are explained & tabulated in Sequence Tables, on Pages : 11 & 12.
  2. ‘ISA Standard’ Sequence Designation, for each Sequence is given at bottom of each Table, for cross-reference.

 

Models      ........ {common for All ‘Types’ of Annunciators}

Bharani’ – Micro Controller version of Alarm Annunciators are available in following Models, based on Sequences of Operation required / chosen by the User. {NOTE : This feature is common for All ‘Types’ of Annunciators}

                Models   [available for : 6 to 48 Windows per Unit]

 

Normal

RB [Ringback]

F2
[First-Out]

F3M
[First-Out]

F3A
[First-Out]

  1. MR-01 *
  1. RBM-01 *
  1. F2M-1 *
  1. F3M-1
  1. F3A-1
  1. MR-02
  1. RBM-02
  1. F2A-1

 

 

  1. AR-01

 

 

 

 

 

 

 

 

 

Models[available for : 6 to 24 Windows per Unit]

 

Normal

Uni-1

Uni-2 Special Custom
  1. MR-01 *
  1. MR-01 *
  1. MR-01 *
  1. F2A-1

Combination of

  1. MR-02
  1. MR-02
  1. MR-02
  1. F2M-1

Any Sequences

  1. AR-01
  1. AR-01
  1. AR-01
  1. F3A-1

of Operation,

 

  1. RBM-01
  1. RBM-01
  1. F3M-1 *

specified by

 

  1. F3A-1
  1. F2A-1
  1. RBM-01

User /

 

  1. F3M-1
  1. F2M-1
  1. RBM-02

Customer.

 
* = “Default” Sequence [in above TWO tables]
IMPORTANT NOTE on : Selection for “Sequence of Operation”
  1. Push Button ‘combination’ selection : Inside “Setting Mode”, If No Sequence is ‘Selected’ within ONE Minute, Annunciator shall automatically operate ONLY on : "Default” Sequence  [as marked above]
  2. 'DIP Switch' selection : Only ONE Switch for ‘Sequence’ shall be put to 'ON' position at a time & All others to be put to 'OFF' position. If more than One Switch is Selected (or)when No Switch is Selected to 'ON' position, Annunciator shall automatically operate ONLY on : "Default” Sequence  [as marked above]
 
Following Features are common for all above ‘Models’ & ‘Types’ :

  1. “Compact” and “Regular” Standard Configurations of Annunciator Unit, using All FOUR ‘Individual Window’ sizes.
  2. Standard User-friendly facilities, Push Button ‘combination’ Selection facility [or alternarely DIP Switches], Push Buttons, Status Indicators and all other features of Annunciator Unit.
  3. DC or AC Fail Annunciation and/or all ‘Optional Features’, including ‘Serial Communication Interface [SCI]’.

 




Calculation Software

Optional Features

  • Lamp & Alarm TEST [LAT]    {Instead of ‘Lamp TEST’ [LT]}

No Extra Price for this Optional Feature

  • Lamps [LEDs] on all Windows glow STEADY [ON] & Audible Alarms [Bell/Hooter/Buzzer] remains in ON mode, as long as Lamp & Alarm TEST [LAT] Push Button is kept pressed.
  • User’s choice of “LAT” instead of ‘default’ “LT” [Lamp TEST], does not attract any Extra Price, however this feature is provided only when specified in ‘Ordering Information’.

  • DC or AC Supply Fail Annunciation

Extra Price chargeable for providing this Optional Feature

Annunciator Unit is capable of working on ‘Universal’ Voltages [either DC or AC], since it is powered by ‘Switched-Mode Power Supply’ [SMPS]. Using this capability, we offer : DC or AC Supply Fail Annunciation
Principle of Operation :      [Vise-versa, for AC-operated Annunciator]

  • When ‘Normal’ DC Voltage fails in a DC-operated Annunciator, ‘Stand-by’ AC Voltage is applied to Annunciator using ‘DC Fail’ ‘Changeover’ Circuitry [Kit]  … and …
  • ‘DC Fail’ Buzzer is sounded using ONE pair of ‘Special’ ‘NO’ Contact [provided on Annunciator Unit].   
    • “Internal” C/O Kit : ‘DC Fail’ sensing & ‘Changeover’ Circuitry provided ‘inside’ Annunciator.

Important NOTE on : DC or AC Fail Annunciation & C/O Kit

      • ONE pair of ‘Special’ ‘NO’ Contact shall be provided on Annunciator only when DC or AC Fail Annunciation is Ordered as an ‘Optional Feature’.   [Ref : Ordering Information]
      • Unless otherwise specified, DC or AC Fail Annunciation shall be displayed on 1st Window ONLY [Industry Standard].
      • We recommend “Internal” C/O Kit since DC or AC Fail Annunciation shall be ‘Factory-Tested’, for proper functioning.
 

‘DC Fail’ Annunciation with ‘External’ C/O Kit  [Ref : Fig. 1] :   {Vise-versa, for ‘AC Fail’ Annunciation}

  • Terminals of “External” ‘C/O Kit’, including ‘initiate’ Terminals of ‘nth’ Window {chosen to display ‘DC Fail’} shall be Wired to Annunciator Terminals, as in Fig. 1.
  • Wire 'DC Fail' Buzzer to 'Special' ‘NO’ Contact on Annunciator & connect same to 'Stand-by' Supply.
  • ‘Select’ ‘nth’ Window to “NonTrip” Alarm, for driving 'DC Fail' Hooter [Wired to 'Special' Contact].
  • During 'DC Fail', ‘Stand-by’ Supply [via SMPS], activates not only the ‘nth’ Window, but also all Windows of Annunciator. Hence entire Annunciator functions normally on ‘Stand-by’ Supply.
some

  1. Serial Communication Interface.

Extra Price chargeable for providing this Optional Feature

Serial Communication Interface available in following Protocols :

  1. Protocol 1 :MODBUS Protocol, in RTU format through RS 485 Port ~ ‘Industry Standard’.
  2. Protocol 2 : SPP [‘Bharani’ – Customised Protocol] ~ through RS 232 or RS 485 Port.
  3. User-defined Protocol : ‘Serial Communication Interface’ as per any other different Format, as defined by User can be provided. [NOTE : Please furnish all & complete details, as per ‘Proforma’ listed below]
 

Details of : ‘Bharani’ Default Protocols

‘PROFORMA’ for :

 

Specifications

Protocol 1

Protocol 2

User Specified Protocol

1

Name of Protocol

 

MODBUS [RTU]

SPP

 

2

Interface

 

RS 485

RS 232 or RS 485

 

3

Baud Rate [Default]

 

9600

1200

 

4

Address [Default]

 

01

- NA -

 

5

Communication Port

 

Com 1/Com 2 [Selectable]

Com 1/Com 2 [Selectable]

 

6

Data logging pattern

 

On demand from Master

Continuous

 

General Details of : ‘Bharani’ Default Protocols

Protocol 1 : MODBUS ~ in RTU/ASCII formats, through RS 485 Port, being ‘Industry Standard’, provides Serial Interface with ‘Master’ [Local Personal Computer [PC], SCADA, PLCs, etc...]

  1. Description of MODBUS Serial Communication Protocol in RTU Mode for ‘Function 02’

‘Function 02’ reads Fault Status of Field Inputs [Field Contacts] to Annunciator Unit.
Logic 0 = No Fault & Logic 1 = Fault Occurred. ‘Master’ [PC or SCADA System] sends a query to Annunciator Unit [‘Slave’] to obtain the Status of Field Inputs [connected to Annunciator Unit].

  1. Facilities provided to User, on Annunciator Unit :
  2. ONE No. “2 Way Terminal Block” provided, to enable User to connect RS 485 Cable to Master.
  3. TWO Nos. “8 Way DIP Switches” are provided, for the following :

DIP Switch 1 : For User to ‘Select & Set’ Baud Rate of Data transfer from Slave Annunciator to Master.
DIP Switch 2 : For User to ‘Select & Set’ Address of Slave Annunciator Unit.

  1. Default Value for Baud Rate = 9600 & Default Value for Slave Address = 01

Protocol 2 : SPP [Standard Proprietary Protocol] ~ ‘Bharani’ – Customised Protocol, through RS 232 or RS 485 Port

  1. For PC-side processing of Serial Data logged-on, a Compact Disc [CD] containing our customised Application Software is supplied along with the Annunciator Unit, to enable the User to load the Software on to the PC.
  2. This Software shall be factory-loaded to display on the PC Monitor, the following [Password protected] :
  3. Window Configuration [Windows per ROW  x Windows per COLOUMN] of the actual Annunciator Unit.
  4. Legend on Windows [as on the Annunciator Unit]. [NOTE : “Edit’ facility provided, to alter the Legends]
  5. Working Sequence of Operation [as ‘Selected’ in the Annunciator Unit].
  6. Segregation of Windows [displaying different Coloured Windows] for Trip & NonTrip Audible Alarms.
  7. Real Time & Date [as in PC]
  8. When Serial Communication Port is connected to PC, Alarm Annunciator establishes continuous logging of status of all Windows. ‘Fault-status’ on all Windows ~ “Flashing, Steady & Off” states are displayed on the PC Monitor, similar/ identical to that in the actual Annunciator Unit.
  9. Time-wise & Date-wise Data for ONE Week, of ‘Fault-status’ on all Windows, are stored in an exclusive File on PC.

 

Tests conducted, as per various Standards, on ‘Bharani’ Alarm Annunciator

Routine Tests :

 

 

1

Regular Tests

Tests on Sub-Assemblies & Final Test of Alarm Annunciator Unit, for all its features.

As per our Standard
“Test Procedure”

2

Insulation Test

2 KV AC [RMS] for 1 Min [or] 2.5 KV AC [RMS] for 1 Sec, Applied between Earth & All Terminals of Annunciator Unit

  • IS 3231:1965,

Clause No. 10.5

 

Type Tests :

1

Impulse Voltage withstand Test

5 KV Impulse Voltage applied on Annunciator
[Rise Time : 1.2 µsec, Duration : 50 µsec, Differential Mode]

  • IEC 255-4, 1976
  • IS 8686 – 1977

2

High Frequency Disturbance Test

2.5 KV in Symmetrical Mode applied on Annunciator
[Rise Time : 10 nsec, Half value duration : 06 µsec]

  • IEC 255-4, 1976
  • IS 8686 – 1977

3

Cold Test

16 Hours @ (-) 10° Centigrade

  • IS 9000/Part II/Sec 3

4

Dry Heat Test

16 Hours @ 70° Centigrade

  • IS 9000/Part III/Sec 3

5

Damp Heat (Steady) Test

96 Hours @ 40° Centigrade, 93% R. H.

  • IS 9000/Part IV

6

Bump Test

1000 Bumps/axis, No. of Axis : 1, Acceleration : 40 g,

  • IS 9000

 

 

 

 

Type Test conducted at Authorised Test Houses, periodically & Copies of ‘Type Test Certificates’ available on request.

Note : Product improvement is a continuous feature. Specifications / Design listed in this publication are therefore subject to revision, without notice.